Globel Valve

Throttle Stop Valve Dual-Action Throttle Stop Valve
Throttle Stop Valve Dual-Action Throttle Stop Valve

Throttle Stop Valve Dual-Action Throttle Stop Valve

Product Description

Model schedule illustration

 

 

●Feature code: Body, bonnet bolt-jointed structure (default)      Hs-body, bonnet welded structure      Ps-pressure sealed structure 

                          FL-Reduce expenditure and put emptily       T-The valve is one set of types(valve one)      K-Antisulphur model

●Valve type code:J-Globe valve

●Driving manner code: 4--Spur gear transmission     5-Bevel gear transmission     6-Air driving     6s-Take pneumatically manually

                                      7-Hydrodynamic driving        9-Electric driving      9B--Explosion electric driving (Hand wheel driving omitted)

●Connecting type code:1-Interior whorl 2--Other whorl 4-Flange 6-Welding 8-Bear and insert welding

●Design feature code:1—Straight general formula 4—Angle type

●Sealing formation code:Y—Hard alloy H—Alloy steel D-Nitriding steel F—Intensified polytetrafluoroethylene(PTPE) X-Rubber

●Pressure grade code: The 10 times of the nominal pressure MPa, pound grade io practical number

●R-CF8M、ZG1Cr18Ni12Mo2Ti S-CF3 L-CF3M F-LCB N-LC3

●Body material code: (1) Cast the valve body: C-WCB I-WC6、ZG1Cr5Mo V-WC9、ZG20CrMoV P—CF8、ZG1Cr18Ni9Ti

                                       R-CF8M、ZG1Cr18Ni12Mo2Ti S-CF3 L-CF3M F—LCB N—LC3

                                   (2) Forge the valve body: C-A105 E-LF2 A-F11 V-F22 P—F304 R-F316 S-F304L L-F316L

 

 

 

Products design features

 

1. This valve is a brand-new throttle, stop and emptying product, uses a cage-like puzzle palace throttle and features a multiple-stage throttle effect, a notable throttle effect, a reliable seal and easy operation and maintenance.

2. The valve uses hard and soft two seals to get it reliably sealed, the carbide alloy sealing face becomes more resisting to the gas-flow erosion and more wearable and the dual-seal can realize null leak under the high pressure gas medium, leaving a long duration of the valve.

3. The sealing face of the seat ring uses a taper seal, benefit to the self-clean of the dirt absorbed onto the face.

4. A balancing hole and a piston type seal are set on the valve's disc, making sure of a stable operation, light and flexible open-close and a small open-close torque.

5. The throttle, stop and emptying valve and the dual-action type throttle valve have both throttle and stop (nulleak with the seal) actions, with the throttle portion separated from the sealing face so as to reduce the erosion of the gas flow to the seal.

6. The dual-action type throttle valve also features a multiple-stage throttle function and a big throttle pressure differential and is suitable for throttle and stop under a high pressure.

7. The packing uses a V-type packing structure with self-seal ability, without need to adjust and with both open and close extremely light. An assisting sealing grease injector is set in the packing place to have its sealing performance reliable.

8. The valve can be on-line repaired and replacement of the packing etc.series easily-worn-out parts can be done with a pressure with the pipeline.

9. A bigger sewage removing hole is set on the bottom of the valve, it can be opened when necessary to clean up the dirt inside of the valve.

 

 

 

Flow characteristic

 

When used as a throttle valve, it presents a notable action of flow adjustment. The flow performance curve at a smallflow adjustment is gentle (a gentle curve can also be designed for a big flow adjustment) so as to make the flow control easily.

 

 

 

Operation principle

 

 

 Throttle stop valve

 

1.Constant close state: the hard seal pair of the disc presses on the convex desk of the seat ring to form the first hard seal and,in the meantime, the soft seal inlaid onto the disc is tightly against on the end-face of the seat ring to form the second seal, this dual-seal structure ensures nulleak of the valve and, plus the balancing hole on the disc, the disc is subjected to a smaller effort during open and close of the valve and a smaller moment is made available for the valve to open and close.

 

2. Moderated pressure state: when the disc bottom goes away from the sealing face of the seat ring, because the end face of the disc bottom is close to the edge of the slot bottom of the cage-like sleeve, both disc and internal bore of the cage-like sleeve form a seal, without directly emptying and pressure discharging, thus getting the moderating action.

 

3. Throttle state: when the disc seal pair goes away from the seat ring to further open, the small disc forms one stage throttle, the high speed fluid, through pressure moderated throttle, directly flows into the disc bottom and the slot of the seat ring to form a window geat, getting to the second throttle. Because the window edge of the valve sleeve is a throttle face, eddy is formed on the disc bottom due to the change of the medium flowing direction when the high pressure medium directly erodes the throttle channel, this reduces the direct erosion of the medium to the disc and the seat ring's seal pair also gets away from such erosion. Meanwhile, because of the conical sealing face of the disc,the dirt and foreign maters on the sealing face of the seat ring can be blown out to protect the sealing
face, thus extending the valve duration.

 

4. Full-open state: when the disc is fully opened, the whole valve is in the fully-empty state, so the fluid has a small resistance inside of it to reduce the emptying time and raise the emptying effect of the valve.

 

 

 

 

Dual-action throttle stop valve

 

1.Constant close state: the hard seal pair of the disc presses on the convex desk of the seat ring to form the first hard seal and, inthe meantime, the soft seal inlaid onto the discis tightly against on the end-face of the seat ring to form the second seal, this dual-seal structure ensures nulleak of the valve and, plus the balancing hole on the disc, the disc is subjected to a smaller effort during open and close of the valve and a smaller moment is made available for the valve to open and close.

 

2. Moderated pressure state: when the disc bottom goes away from the sealing face of the seat ring, because the end face of the disc bottom is close to the edge of the slot bottom of the cage-like sleeve, both disc and internal bore of the cage-like sleeve form a seal, without directly emptying and pressure discharging, thus getting the moderating action.

 

3. Throttle state: when the disc seal pair goes away from the seat ring to further open, the small throttle head forms one stage throttle, the high speed fluid, through pressure moderated throttle, directly flows into the small disc. Because the window edge of the valve sleeve is the final throttle face, eddy is formed on the disc bottom due to the change of the medium flowing direction when the high pressure medium directly erodes the throttle channel, this reduces the direct erosion of the medium to the disc and the seat ring's seal pair also gets away from such erosion. Meanwhile, because of the conical sealing face of the disc, the dirt and foreign matters on the sealing face of the seat ring can be blown out to protect the sealing face, thus extending the valve duration.

 

4 Full-open state: when the disc is fully opened, the whole valve is in the fully-empty state, so the fluid has a small resistance inside of it to reduce the emptying time and raise the emptying effect of the valve.

 

 

 

Products performance specification

 

Pressure Normal temperature test pressure (MPa) Applicable temperature (℃) Applicable medium
Shell Seal Have and seal Gas low pressure seal G type D type Ordinary Sulphur resisting type Ordinary
(MPa)
Nominal rating pressure
(PN)
1.6 2.4 1.76 1.76 0.6 -29~250 -45~121 -29~121 Medium containing
H₂S and CO₂ > 500mg/m³
Petroleum,
natural gas,
water,etc.
2.5 3.8 2.75 2.75 0.6
4.0 6.0 4.4 4.4 0.6
6.4 9.6 7.04 7.04 0.6
10.0 15.0 11.0 11.0 0.6
16.0 24.0 17.6 17.6 0.6

 

 

 

Technical specification

 

Design standard GB/T12235
Face to face Flanged ends GB/T12221
Welded connection GB/T15188.1
Flanged ends JB/T79、GB/T9113
Butt-welding ends GB/T12224
Test& inspection JB/T9092

 

Notes: The sizes of valve connecting flange and butt-welding terminas can be designed according to customer's requirement.

 

 

Major parts material form

 

NO. Part name Material NO. Part name Material
1 Stud 35CrMo 14 Stem 2Cr13
2 Nut 35 15 Bonnet 25
3 Bottom covering 20 16 Putthe packing cushion 1Cr13
4 O-Ring NBR 17 Middle packing PTFE
5 Body WCB 18 Middle packing NBR
6 Seat 20+Ni45 19 Havethe packing cushion 1Cr13
7 Socket head cap
round-stud screw
35 20 Spacing ring PTFE
8 Pressing plate 20 21 Packing gland 45
9 Seal ring NBR 22 Yoke WCB
10 Core set 20+ENP 23 Valve stem nut ZQAL9-4
11 Disc 2Cr13+Ni60 24 Handwheel 20
12 Steel ball Gcr15 25 Nut 35
13 O-Ring NBR 26 Fat valve of the note 25+zinc-plated
(package)

 

 

 

Main size of outside & weight

 

Model: (K)FLJ41Y、(K)FLJ41Y

 

PN
(MPa)
DN
(mm)
Dimensions (mm) Weight
(kg)
L H H₁ D₀
1.6 25 216 243 86 180 17
40 230 265 108 250 24
50 230 346 115 250 27
80 310 409 146 300 52
100 350 433 163 300 60
150 480 521 202 350 125
200 600 594 292 350 165
250 730 621 355 400 285
2.5 25 216 243 86 180 17
40 230 265 108 250 24
50 230 346 115 250 27
80 310 409 146 300 55
100 350 433 163 300 66
150 480 521 202 350 140
200 600 594 292 350 180
250 730 621 355 400 310
4.0 25 216 243 86 180 20
40 230 265 108 250 29
50 230 346 115 250 32
80 310 409 146 300 67
100 350 433 163 300 80
150 480 521 202 350 168
200 600 594 292 350 215
250 730 621 355 400 372
6.4 25 216 243 86 180 20
40 230 265 108 250 29
50 230 346 115 250 32
80 310 409 146 300 67
100 350 433 163 300 80
150 480 521 202 350 168
200 600 594 292 350 215
250 730 621 355 400 372
10.0 25 230 245 78 200 29
40 260 265 106 250 42
50 300 287 110 300 55
80 380 409 152 350 95
100 430 433 169 350 120
150 559 531 225 400 240
200 660 709 321 500 310
250 787 817 399 500 530
16.0 25 230 215 78 200 35
40 260 265 105 250 50
50 300 237 110 300 65
80 390 414 155 350 116
100 450 440 175 350 145

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